Need A Polaris Fusion 600ho Primary Clutch.

[CigarGuy]

My son needs a clutch for his sled within 10 days. Dealer wants over 500.00. d.kirk is b/o'd. Where's a good place to buy a new or used one (from Cook to cities)?  Polaris fusion 600ho, 2006.  Thanks in advance!

[Xplorer]

A few years ago when I needed a few replacement parts I found them thru a place called Ske's snowmobile parts in Hermantown, just outta Duluth.  No idea if they'd have what he needs but worth an email.  Just google it.

[leech~~]

Not sure if Man's is still in business? I've gone there a few years ago.

 

Mans Snowmobile Parts

It may be under Hinckley Motor Sports now.

 

23439 Cross Park Rd, Hinckley, Minnesota 55037
(320) 384-6736

Edited January 22, 2019 by leech~~

[rundrave]

do you need a primary or secondary clutch? whats wrong with the clutch? maybe  it just need a spring, weights, button or do you need entire assembly?

 

go to this site:  Polaris Industries Microfiche

 

primary clutch is part no 1321928

secondary clutch is part no 1322368

 

once you get the part #, you can also cross reference other models or years on that polaris site that may also share that same part, since its a clutch I bet there are several. 

 

then get on hsolist or google for that part no and see if you can find it. you can also try sport wheels in jordan perhaps they have one in stock?

 

do you have a clutch puller etc to get the old one off? if its secondary your going to need to get something to wind the spring etc. if you need to re-assemble

[Big Dave2]

Call Sport Wheels off of Hwy. 169 in Jordan, just south of Shakopee.

 

http://www.sportwheel.com/

 

952-492-2715

[CigarGuy]

Thanks all, I'll try these.... it's the primary clutch. I think he told me it was cracked.

Edited January 22, 2019 by CigarGuy

[leech~~]

1 hour ago, Big Dave2 said:

Call Sport Wheels off of Hwy. 169 in Jordan, just south of Shakopee.

 

http://www.sportwheel.com/

 

952-492-2715

 

I think Sports wheels only sells used motorcycles and parts. At least the last 3 or 4 times I have been there.

[Big Dave2]

1 minute ago, leech~~ said:

 

I think Sports wheels only sells used motorcycles and parts. At least the last 3 or 4 times I have been there.

 

They specialize in Motorcycle stuff but unless something has changed, I have been buying snowmobile, ATV and even 3 wheeler parts there since I was a kid so it's worth a phone call at least. If nothing else, they may know of someplace else to try.

 

The other place I would try is All Powersports in Victoria.

[Big Dave2]

https://www.allpowersportsracing.com/usedsnowmobileparts

[CigarGuy]

I talked to them earlier today, they we're going to check and get back to me. All Power Sports.

Edited January 23, 2019 by CigarGuy

[leech~~]

3 hours ago, CigarGuy said:

I talked to them earlier today, they we're going to check and get back to me. All Power Sports.

 

Give that Hinckley Motor Sports above a call too. They are on the way up 35W to Cook and have been in the biz for many years.

[CigarGuy]

All Power Sports has one..$200.00. anything my son needs to know about installing? He has a clutch wrench/puller. Should he buy new spring and weights?  I don't know much about working on them, but what about balancing them?  Thanks...

[rundrave]

if its the entire primary clutch assembly shouldn't have to do anything and its should already be balanced. Just make sure it has the same color spring, and weights. If the spring or weights are different, it will just make it shift out differently. Otherwise if buttons and weights are in good shape it should just slide back on. 

 

if you have any issues getting the old one off, shoot a little grease into the bolt hole and then put the puller in. the pneumatic pressure from the grease will help it pop off. if the clutch hasnt been removed in a while they can sometime be difficult to get off even with a puller.

[CigarGuy]

Clutch is in and works great.... happy son. Thanks everyone for your help! Our sledding/fishing wknd is back on for next weekend with my son and son-in-law.

[Big Dave2]

37 minutes ago, CigarGuy said:

Clutch is in and works great.... happy son. Thanks everyone for your help! Our sledding/fishing wknd is back on for next weekend with my son and son-in-law.

 

I hope it warms up a little for you.

[CigarGuy]

52 minutes ago, Big Dave2 said:

 

I hope it warms up a little for you.

Looks like it's going to be a little above "O" next weekend. Five sleds went by about an hour ago, -18 out there now....burrr

[CigarGuy]

So my son took it out for a 5 mile test today. They pulled over and the sled quit running. Opened the hood to  check things out and noticed the side of the primary clutch by the engine had some metal shavings.  The pull cord won't pull, they had to tow back. The clutch will spin by hand, but a lot of resistance. Any ideas where to start? Pulling in the garage now to take the clutch off to see what's going on.

[leech~~]

Any way you can post some pictures up? Does it have Elc start?  Just trying to count out the starter drive jamming for one. 

Edited February 1, 2019 by leech~~

[CigarGuy]

Things aren't looking good. Done before the weekend started.

[fishingstar]

a quick google shows crank problems with that motor. My guess that is why it turns over hard.  

[CigarGuy]

He was able to start it once we removed the clutch. He said it pulled over like normal

[leech~~]

That doesn't make any sense that there was no clearance between the clutch and motor housing. Either a spacer was missed or it may have been the wrong clutch?  

 

I forwarded the pictures to my cuz who has done a lot of Polaris repairs and helped me rebuild a clutch.  We'll see if he answers back tonight?  

Edited February 2, 2019 by leech~~

[CigarGuy]

24 minutes ago, leech~~ said:

That doesn't make any sense that there was no clearance between the clutch and motor housing. Either a spacer was missed or it may have been the wrong clutch?  

 

I forwarded the pictures to my cuz who has done a lot of Polaris repairs and helped me rebuild a clutch.  We'll see if he answers back tonight?  

Thank you. 

[bobbymalone]

Dumb question from someone who has never taken a snowmobile apart before, but is it possible the thing was put on backwards?

[fishingstar]

big time bad thing to do is to run a snowmobile engine with out the belt on although without the clutch on