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Explorer with no heat!!


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These guys are correct, it is more then likely the blend door that is busted, there was a tsb for the older ones, an 03 doesn't have a tsb, yet. I don't think you can get them without replacing the entire heater plenum assy. It is a rather spendy job.

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If I remember correctly on this situation, the plenum needs to be replaced do to it warping causing the breaking of the door. The dash will have to be either removed or pulled back far enough to get the plenum out. The A/C will have to be recovered along with enough coolant to get the assembly out.

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Heatertreater is the name. While their do it yourself methods are quite crude, they seem effective. The doors however look outstanding compared to the OE plastic doors. They also have detailed vids of their no dash removal methods. It should give you an idea if you can handle the job.

Regardless of who does the repair, I would'nt use anything but the metal door. If you are going to keep it around a while you don't want to pay for two dash pulls. Quite often the new OE part hasn't been improved and isn't any better than the one that already broke way too soon.

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