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Aluminum Boat Repair


AJ

Question

I had my aluminum boat (70s alumacraft, 16 feet) damaged above the waterline. Basically the front quarter was pushed in significantly by an oak tree. The boat is heavy gauged aluminum, no floor or trim. The side and gunwale are both completely pushed in 1-2 feet from their normal position. Will float, but it looks ridiculous and probably would not work well in waves. Overall structure/rigidity may be compromised as well, not positive. Anyone have ideas on how/where to repair near Walker or Cities? Can you even repair such an injury?

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The price to have it repaired would be more then a 70's 16' boat is worth.

I'd imagine the gunwale has a pretty good bend to it. That'll have to come off first.

Then hopefully you don't have any bent ribs.

Either cut out the bent section and replace with aluminum or pound it back out. Both options won't look pretty. Pretty much lay the boat on its side and pound out the bend. Think french wheel as you pound it out. Lifting the stern and working it down as you make way with maul using the ground as an anvil.

Consider the price of scrap aluminum compared to a used 16' plain jane boat. I've seen them on c list for $200

Take pictures!

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  • Your Responses - Share & Have Fun :)

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    • we had some nice weather yesterday and this conundrum was driving me crazy  so I drove up to the house to take another look. I got a bunch of goodies via ups yesterday (cables,  winch ratchet parts, handles, leaf springs etc).   I wanted to make sure the new leaf springs I got fit. I got everything laid out and ready to go. Will be busy this weekend with kids stuff and too cold to fish anyway, but I will try to get back up there again next weekend and get it done. I don't think it will be bad once I get it lifted up.    For anyone in the google verse, the leaf springs are 4 leafs and measure 25 1/4" eye  to eye per Yetti. I didnt want to pay their markup so just got something else comparable rated for the same weight.   I am a first time wheel house owner, this is all new to me. My house didn't come with any handles for the rear cables? I was told this week by someone in the industry that cordless drills do not have enough brake to lower it slow enough and it can damage the cables and the ratchets in the winches.  I put on a handle last night and it is 100% better than using a drill, unfortatenly I found out the hard way lol and will only use the ICNutz to raise the house now.
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