A year ago in September I bought a 1998 Sylvan Adventurer 1600 with a 90hp Johnson. So far I am well pleased but I have one concern. This is the first time I have ever owned a boat with a steering console. Everything seemed to function fine until later in the fall when air temperatures began to drop. I noticed the steering on my boat began to get very stiff. This spring my steering remained very stiff until about July when the air temperatures again returned to more summertime patterns. The problem appears to be most noticeable at temperatures below about 65 degrees. This problem is significant enough that I feel it is actually a little dangerous.
I disconnected the cable from the outboard and verified that the outboard itself flops like a fish so it isn’t the source of the problem. I also removed the rack from the pinion and lubricated the rack in case that was the problem. I am convinced the cable inside the sheath maybe requires lubricant.
I believe it is a Teleflex brand rack and pinion system. Is it common for these cable systems to get stiff when cold or is there more likely something wrong with my steering cable that needs attention? Is there any practical way for me to lubricate it and if so, would that be a solution?
This fall after I park the boat for the winter I plan to remove the cable, hang it with the rack up, and pour oil into the rack housing. I can’t tell if the oil would be able to work its way into the cable sheath or if it is sealed but I thought it would be worth a try. I also thought maybe I could place the cable in an oil bath for a while and let the oil work its way in from both ends. Don’t know how I’ll do that just yet. Maybe get some PVC pipe, put it inside, fill it with oil and cap the ends for a few weeks.
I haven’t done any leaf springs for a long time and I can’t completely see the connections in your pics BUT I I’d be rounding up: PB Blaster, torch, 3 lb hammer, chisel, cut off tool, breaker bar, Jack stands or blocks.
This kind of stuff usually isn’t the easiest.
I would think you would be able to get at what you need by keeping the house up with Jack stands and getting the pressure off that suspension, then attack the hardware. But again, I don’t feel like I can see everything going on there.
reviving an old thread due to running into the same issue with the same year of house. not expecting anything from yetti and I already have replacement parts ordered and on the way.
I am looking for some input or feedback on how to replace the leaf springs themselves.
If I jack the house up and remove the tire, is it possible to pivot the axel assembly low enough to get to the other end of the leaf spring and remove that one bolt?
Or do I have to remove the entire pivot arm to get to it? Then I also have to factor in brake wire as well then. What a mess
My house is currently an hour away from my home at a relatives, going to go back up and look it over again and try to figure out a game plan.
Above pic is with house lowered on ice, the other end of that leaf is what I need to get to.
above pic is side that middle bolt broke and bottom 2 leafs fell out
here is other side that didnt break but you can see bottom half of leaf already did but atleast bolt is still in there
here is hub assembly in my garage with house lowered and tires off when I put new tires on it a couple months ago. hopefully I can raise house high enough that it can drop down far enough and not snap brake cable there so I can get to that other end of the leaf spring.
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BobT
A year ago in September I bought a 1998 Sylvan Adventurer 1600 with a 90hp Johnson. So far I am well pleased but I have one concern. This is the first time I have ever owned a boat with a steering console. Everything seemed to function fine until later in the fall when air temperatures began to drop. I noticed the steering on my boat began to get very stiff. This spring my steering remained very stiff until about July when the air temperatures again returned to more summertime patterns. The problem appears to be most noticeable at temperatures below about 65 degrees. This problem is significant enough that I feel it is actually a little dangerous.
I disconnected the cable from the outboard and verified that the outboard itself flops like a fish so it isn’t the source of the problem. I also removed the rack from the pinion and lubricated the rack in case that was the problem. I am convinced the cable inside the sheath maybe requires lubricant.
I believe it is a Teleflex brand rack and pinion system. Is it common for these cable systems to get stiff when cold or is there more likely something wrong with my steering cable that needs attention? Is there any practical way for me to lubricate it and if so, would that be a solution?
This fall after I park the boat for the winter I plan to remove the cable, hang it with the rack up, and pour oil into the rack housing. I can’t tell if the oil would be able to work its way into the cable sheath or if it is sealed but I thought it would be worth a try. I also thought maybe I could place the cable in an oil bath for a while and let the oil work its way in from both ends. Don’t know how I’ll do that just yet. Maybe get some PVC pipe, put it inside, fill it with oil and cap the ends for a few weeks.
Any suggestions?
Bob
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