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Re-wiring boat accessories


lanyard

Question

I bought a used boat, and the previous owner was pretty handy with a roll of wire, electrical tape and crimp on terminals.

The problem is, EVERYTHING is a holy night mare and I want to make adds/changes/replacements. Can't tell one wire from another, and the terminal posts are stacked to the top with each and every accessory being wired directly... let alone trying to get it all to work again in the spring.

Is the bus board thing the way to go? I'm trying to figure out a good way to do this with a fuse panel type outfit, but the install side is beyond me at this point. No problem doing it, just looking for what I'm assuming is about 5 steps:

1) mount board

2) run wire from battery to board, use maybe a 4 wire

3) connect to board, then connect to battery

4) connect accessories to board

5) enjoy using lights/bilge pump/etc.

Any thoughts, ideas, experience very much appreciated!

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Basically that's it.

However, 4ga is a very large wire for just accessory loads - assuming you don't count an electric trolling motor in there.

You should always place a fuse or circuit breaker right at the battery to protect the run of main wire and the buss bar/fuse panel. The size of this fuse is determined by the size of wire you run to the buss bar/fuse panel. Generally, the buss bar/fuse panel will have a maximum load rating so the main fuse size shouldn't be any higher than that. Using large wire doesn't hurt, but it's not necessary if the load or length of run (excessive voltage drop) doesn't dictate it.

Then, assuming (and highly recommended) the panel has fuses or circuit breakers, size them accordingly for the wire gauge and load of the accessory.

If you take this approach, it would also be advisable to run a ground buss system too. Basically the same thing except you don't need any fuses, breakers, or switches on the ground side. Also, no fancy panel is necessary, just a simple buss bar strip with studs is all you need on the ground side.

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I just got done totally re-wiring my boat, here's what I did.

1) Ran 12 awg THHN from battery to "Master Power" Switch via a fusable link.

2) Ran 12 awg THHN from "Master Power" to Main power block of the boats fuse block.

3) Ran appropriate wiring from fuse block, through swithes on console, to the various devices.....live well pump, bilge pump, lights, etc.

4) Grounded batteries to both the boat hull and the - side of fuse block.

5) Ran - wires for all devices.

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  • Your Responses - Share & Have Fun :)

    • Sounds pretty sweet, alright. I will check them out, thanks.
    • If you really want to treat your wife (and yourself) with a remote operated trolling motor, the Minn Kota Ulterra is about easy as it gets.  Auto stow and deploy is pretty awesome.  You just have to turn the motor on when you go out and that the last time you have to touch it.   24V 80lb.  60 inch shaft is probably the right length for your boat.  They ain’t cheap - about $3k - but neither one of you would have to leave your seat to use it all day.
    • Wanderer, thanks for your reply. I do intend for it to be 24 volt, with a thrust of 70-80. Spot lock is a must (my wife is looking forward to not being the anchor person any more).  With my old boat we did quite a lot of pulling shad raps and hot n tots, using the trolling motor. Unlikely that we will fish in whitecaps, did plenty of that when I was younger. I also need a wireless remote, not going back to a foot pedal. We do a fair amount of bobber fishing. I don't think I will bother with a depth finder on the trolling motor. I am leaning toward moving my Garmin depth finder from my old boat to the new one, just because I am so used to it and it works well for me. I am 70 years old and kinda set in my ways...
    • Dang, new content and now answers.   First, congrats on the new boat!   My recommendation is to get the most thrust you can in 24V, assuming a boat that size isn’t running 36V.  80 might be tops?  I’m partial to MinnKota.     How do you plan to use the trolling motor is an important question too.     All weather or just nice weather?   Casting a lot or bait dragging?   Bobber or panfish fishing?   Spot lock?  Networked with depth finders?  What brand of depth finders?
    • We have bought a new boat, which we will be picking up this spring. It is an Alumacraft Competitor 165 sport with a 90 horse Yamaha motor. I will be buying and installing a trolling motor,  wondering if I can get some recommendations on what pound thrust I will want for this boat?  Also, I will be selling my old boat, is there a good way to determine the value on an older boat ( mid-80's with a 75 horse 2-stroke  Mariner motor)  I will appreciate any help with these questions.
    • Sketti...  not out of a jar either!
    • Lol yeah I watched that
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